Port Botany Navigation

Construction

About Port Botany Navigation

This project involved the installation of navigational structures, requiring meticulous planning and execution to ensure structural integrity and compliance with maritime regulations. As a preliminary step, a Dial Before You Dig (DBYD) assessment was conducted to identify any potential underground or subsea services that could interfere with the works, ensuring safety and minimising risks.

The project scope included the pre-fabrication of piles, top structures, and day marks, allowing for efficient on-site installation while maintaining high-quality construction standards. Additionally, a protective coating system was applied to all components as specified by the Port Authority of New South Wales (PANSW), ensuring durability and resistance to harsh marine conditions, including saltwater exposure and tidal fluctuations.

To support the installation process, subsea diving operations were carried out to facilitate pile positioning and ensure accuracy in placement. The piles were installed using a vibration method, designed to achieve a minimum embedment of 10 meters in the sandy seabed. This method was chosen for its efficiency and ability to minimise environmental disturbance while providing a stable foundation for the navigational structures.

Once the piles were in place, they were cut to the required height, and a field splice was installed in situ to join the sections securely. Following installation, weld testing was conducted to verify the strength and quality of the connections, ensuring compliance with engineering standards. Final protective measures included paint repairs to any areas affected during installation and the application of Denso wrap 1 meter around the pile splice in the tidal zone. This protective wrapping provided an additional layer of defense against corrosion and environmental degradation, enhancing the longevity of the structure.

This project showcased precision engineering, environmental awareness, and efficient installation techniques, delivering robust and long-lasting navigational structures designed to withstand the demanding conditions of the marine environment.

Project Summary

Client – Port Authority of NSW
Project Value – $500,000.00

Key Achievements

Precision engineering and seamless installation by using cutting-edge vibration technology; achieving flawless installation of pre-fabricated navigational structures, ensuring unmatched stability, structural integrity, and minimal environmental impact.
Our advanced protective coatings and Denso wrap technology created an impenetrable shield against corrosion and extreme marine conditions, guaranteeing the structures’ longevity in the harshest environments.

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